1987 Toyota Corolla FX16 GTS Build

Nov 15, 2024 · 2 min read
projects

A comprehensive documentation of restoring and modifying a 1987 Toyota Corolla FX16 GTS for autocross competition, combining automotive passion with technical documentation.

Overview

This project documents the complete restoration and performance build of my 1987 Toyota Corolla FX16 GTS, originally a rare Japanese market vehicle. The build focuses on transforming it into a competitive autocross machine while maintaining its classic appeal.

Key Features

Restoration

  • Mechanical - Engine rebuild

Performance Modifications

  • Engine - Long-Rod Silvertop 20v 4AGE comprised of the following:
    • Toda 11.5:1 81.25mm forged pistons, 288deg cams, valve springs, oil pump gear
    • MRP 136.6mm forged billet connecting rods
    • MRP billet crank girdle
    • Port and Polished cylinderhead by Dan Steinhart

Documentation

  • Photo Gallery - Before/after shots and build progress
  • Technical Specs - Detailed part lists and specifications
  • Maintenance Logs - Ongoing service and modification records

Technical Highlights

Vehicle Specifications

  • Engine: 1.6L 4A-GE (1587cc)
  • Transmission: 5-speed manual

Performance Upgrades

  • Wheels: 15" OZ Route

Build Timeline

Phase 1: Acquisition & Assessment (2022)

  • Purchased vehicle in poor condition
  • Complete mechanical inspection
  • Parts sourcing and planning

Challenges & Solutions

Challenge 1: Parts Availability

Problem: Rare Japanese market parts difficult to source

Solution: International sourcing, custom fabrication, and adaptation of universal parts

Challenge 2: Documentation

Problem: Maintaining comprehensive build records

Solution: Regular photo updates, detailed notes, and online documentation

Results

Tech Stack Details

Documentation

  • Hugo static site generator
  • Markdown for content
  • Git for version control
  • Photography equipment

Design

  • CAD software for custom parts
  • 3D printing for prototypes
  • Spreadsheet tools for tracking

Future Improvements

  • Limited-slip differential
  • Carbon fiber body panels
  • Body Panels
  • Advanced telemetry system
  • Professional photography setup
  • Accessible hand controls

(Build photos and progress shots would be displayed here)

Lessons Learned

  1. Patience: Automotive projects require time and careful planning
  2. Documentation: Regular updates help track progress and identify issues
  3. Community: Online forums provide valuable advice and support
  4. Balance: Finding the right compromise between performance and reliability

Project Status: 🔄 Ongoing Build
Build Log: View Updates

Dean Kelley
Authors
Sales Engineer & Machine Learning Specialist
Sales Engineer with a Master’s degree and a deep technical background in Machine Learning and Data Science. I bridge the gap between complex technical solutions and business value, with a particular focus on data science, GxP regulated life sciences, and mechanical design. When I’m not supporting sales, I’m spending time with my lovely wife and our two boys. I am also in the middle of documenting my 1987 Toyota Corolla FX16 GTS build for autocross.